1989 Kawasaki Kdx200 Manual Free Download

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Kawasaki KDX200
ManufacturerKawasaki
Production1983-2006
Engine198 cc single-cylinder, air cooled (83-87), liquid-cooled (88-06), 2-stroke
Compression ratio7.7 : 1 high speed / 9.2 : 1 low speed
Power37 bhp (28 kW)('95-'06 models)[citation needed]
SuspensionTelescoping fork, Uni-Trak swingarm
Fuel capacity3.2 gallons / 12 litres
Oil capacity0.75 litres / 0.80 quarts

The Kawasaki KDX200 is an intermediate enduro motorcycle intended predominantly for off-road use. It was introduced in 1983 after revisions to the preceding KDX175. It has been a long-standing model in Kawasaki's lineup, having been introduced in the early 1980s, seeing several revisions along the way up to the end of its production in 2006. The KDX200 had Kawasaki's KIPS (Kawasaki Integrated Powervalve System), assisting to maximize mid-range to top end power.

Generational revisions[edit]

While performance specs remain consistent for all specific models, some differences may apply to non-American models such as frame and plastic color, metal fuel tank, oil injection, features such as blinker lights, high output coil/stator, battery rack, luggage rack, etc.

KDX200 'A' (1983-1985)[edit]

KDX200 'B' (1984-1985) runs concurrently with A model variations unconfirmed - possibly local market changes.

First KDX200. 198cc engine upped from the preceding 173cc.

-Gain in displacement volume is through longer stroke; Bore diameter remains the same as the 175.

-New gear ratios in six-speed transmission, one more clutch plate added(7 from 6)

-Chassis based on 1983 KX125; steel tubing, box-section aluminum swingarm,

-Adjustable damping aluminum shock, 38mm Kayaba forks,

-Electronic odometer

-1984(A2) available in green, or black frame with red plastic

-1985 - new 34mm Mikuni “R” slide carburetor

Specifications for 1983-1985 U.S. Model
Engine TypeSingle-cylinder, water-cooled, two-stroke
Carburetion34mm Mikuni carb
Displacement198cc
Bore × Stroke66.0 x 58.0 mm
Compression Ratio7.7 : 1
Fuel Capacity12.5 Litres
Oil Capacity0.7L / (0.74 US qt)
Seat Height1984-1985: 37' per Kawasaki specs
Dry Weight101 kg[citation needed]
TiresFront: 80/100-21 Back: 110/100-18
BrakesFront: Single 221mm disc Back: 110mm drum
Final drive6 Speed / chain

KDX200 'C' (1986-1988)[edit]

1987 KDX200

New KIPS powervalve system, new 43mm conventional forks, new rear shock, front disc brake

Specifications for 1986-1988 U.S. Model
Engine TypeSingle-cylinder, air-cooled, two-stroke piston and reed valve
CarburetionMikuni VM34SS
Displacement198 mL (12.08 cu in)
Bore × Stroke66.0x58.0 mm (2.60 X 2.28 in)
Compression Ratio7.7:1
Fuel Capacity12.5L (3.3 US gal)
Oil Capacity700 mL (0.74 US qt)
Seat Height36.2' to 37' ?
Dry Weight101 kg (223 lb)[citation needed]
Tires80/100 - 21 51M (front), 100/100 -18 59M (rear)
BrakesFront: Disk brake diameter 220 mm (8.7 in) Rear: Internal expanding, leading trailing 110X30 mm (4.3X1.2 in)
Final drive3.692 (48X13)

KDX200 'E' (1989-1994)[edit]

1993 KDX200-E
KDX200 SR model

Many key upgrades came to the KDX200 in 1989. It received liquid cooling, a modified powervalve system with larger expansion bottle and valves, a heavier crank, dual disc brakes, heavier clutch springs and more plates, a newly modeled frame with a modern style linkage, KX125-based shock with 16 compression and 16 rebound adjustments, quick release access for rear wheel, large airbox, and a 12.0 litres (2.6 imp gal; 3.2 US gal) fuel tank.

-41 mm upside down forks came standard in 93 and 94 models

Specifications for 1989-1994 U.S. Model
Engine TypeSingle-cylinder, liquid-cooled, two-stroke piston reed valve
CarburetionKeihin PWK-35
Displacement198cc
Bore × Stroke66.0 x 58.0 mm
Compression Ratio7.7:1 (high speed) 9.2:1 (low speed)
Fuel Capacity12.0L
Oil CapacitySAE 10w30 or 10w40 0.75L
Seat Height910mm
Dry Weight102 kg[citation needed]
Tires(tube)Front: 80/100-21 51mm Back: 100/100-18 59mm
BrakesFront and rear: single piston; disc
Final driveChain drive; 3.625 (47/13)

KDX200 'H' (1995-2006)[edit]

2005 KDX200-H

1987 Kawasaki Kdx 200 Specs

Notes: 1995 brought a modern new look and a redesigned KIPS powervalve system including larger valves and a central powervalve in the exhaust manifold.

-First perimeter frame

Kawasaki

-43mm Kayaba cartridge type forks

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-higher compression

1989 Kawasaki Kdx200 Manual Free Download Aha

-Larger radiators

1989 Kawasaki Kdx200 Manual Free Download

-Larger clutch

-Taller seat

Specifications for 1995-2006 U.S. Model
Engine TypeSingle-cylinder, liquid cooled, two-stroke
CarburetionKeihin PWK35
Displacement198cc
Bore × Stroke66 x 58 mm (oversquare - shortstroke)
Compression Ratio9.4:1
Fuel Capacity11 Litres
Oil Capacity0.75L
Seat Height920mm
Handle-Bar Height1229mm
Width889mm
Dry weight109 kg[citation needed]
TiresFront:80/100-21 Back: 100/100-18
BrakesFront: Single 250mm disc 2 piston caliper Back: Single 230mm disc 1 piston caliper
Final drive6 Speed / chain

The KDX200 saw its last production run in 2006, with left over models being sold through 2007 and into mid 2008 in some areas.

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